A custom Ipod Shuffle charger can be built with minimal effort. Why would you want/need a custom job?
Personally, I needed a car charger for a long road trip (gotta have my tunes),
and it's not hard to envision other scenarios where a powered USB port isn't readily available.
Besides, building and soldering your own is more fun than overpaying for one online.
Back to my main page.
Parts:
- Female USB connector. I used a USB hub. After tearing out all the electronics,
I got an enclosure, in addition to the connector.
- DC source (>5V). I cannibalized an old cell phone car charger. New ones cost about 2$.
Use your voltmeter to measure voltages (mine had 2 signal wires, +7.2V & ground).
- +5V Voltage Regulator (LM7805). Easy to get. Easy to use.
Tools:
- Soldering iron, solder. Wire.
- Voltmeter.
- An enclosure.
- Cutting tool, glue, screwdriver, ...
Connecting everything is straightforward, and I wasn't the first to write a guide on the topic. Here are
two thorough references -- iPod Shuffle Charger (Jeff McFadden) and
USB Battery (Jason Striegel). But I will say...
Important: Both USB signal leads (the inner two) need to be grounded. If you forget this step and
jack in a Shuffle, it will turn on (flash green) momentarily and then do nothing. Jason Striegel's more general USB battery
will not work on a Shuffle for this reason.
Remarks:
- If everything is right, the Shuffle's amber LED will flash on and off.
- Unfortunately, you can't play music while it's charging.
- I didn't bother attempting to filter engine noise with capacitors. I figure the Shuffle
has some kind of internal electronics to handle small fluctuations, and in any case I haven't
had any problems yet; however, I don't use the charger when I start or turn off my car.
Pictures! Scroll down to see the charger's guts.


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